The PP/PE/PC hollow grid sheet production line plasticizes raw materials such as PP, PE, and PC through a single-screw extruder. Equipped with a hydraulic quick screen changer and alloy steel molds, the extruder utilizes a vacuum shaping table, multiple pullers, stress relievers, and a cutter to continuously produce hollow grid sheets with widths ranging from 1220-3000mm and thicknesses of 2-16mm. These sheets are widely used in architectural decoration, advertising, highway sound insulation, and product packaging. These hollow grid sheets are lightweight, high-strength, moisture-resistant, and corrosion-resistant, offering a high degree of automation, stable operation, and flexible specification adjustments.
Extruder Model | JWS120 | JWS150 | JWS100+JWS65 | JWS150+JWS90 |
Product Width(mm) | 1200-2100 | 1200-2600 | 915 | 2000 |
Product Thickness(mm) | 2-8 | 2-8 | 12-16 | 12-16 |
Max Capacity (kg/h) | 350 | 500 | 400 | 600 |
Understanding PC, PP, PE Hollow Sheets and JWELL Extrusion Technology
PC, PP, and PE hollow sheets are changing the game for industries like construction, packaging, and advertising. These lightweight, durable materials are produced with precision using advanced equipment like Jwell's extrusion lines. Let's explore what these sheets are, their applications, and why Jwell's technology is a top choice for manufacturers.
Introduction to Hollow Sheet Materials
What Are PC, PP, and PE Hollow Sheets?
PC (polycarbonate), PP (polypropylene), and PE (polyethylene) hollow sheets are plastic panels with a grid-like internal structure. This design makes them lightweight yet strong, suitable for a wide range of uses.
Why Choose Hollow Sheets Over Solid Sheets?
Hollow sheets provide the same strength as solid sheets but are lighter and more cost-effective. They're easier to transport and install, and many are made from recyclable materials, making them an environmentally friendly option. Who doesn't want a product that’s both practical and sustainable?
Key Properties of PC Hollow Sheets
Polycarbonate hollow sheets are highly durable, resistant to impacts, and transparent. They perform well in extreme weather, making them ideal for outdoor applications like roofing or barriers.
Key Properties of PP and PE Hollow Sheets
PP and PE hollow sheets are lightweight, resistant to moisture, and corrosion-proof. These qualities make them excellent for packaging and other applications where durability and flexibility are essential.
Applications of PC Hollow Sheets
Construction and Architecture
Skylights and Roofing Solutions: PC hollow sheets are widely used for skylights in buildings, malls, and sports facilities. They allow natural light to enter while blocking harmful UV rays, creating bright and comfortable spaces.
Noise Barriers and Partitions: These sheets are used along highways to reduce noise pollution for nearby residents. They also serve as partitions in offices, combining functionality with a modern look.
Other Industrial Uses
Security Shields: PC hollow sheets are used to create transparent security shields for airports and industrial settings, offering strength and clarity.
Greenhouse Panels: In agriculture, PC sheets are used for greenhouse panels. They allow sunlight to pass through, maintain stable temperatures, and withstand harsh weather conditions.
Applications of PP and PE Hollow Sheets
Packaging Industry
Turnover Boxes and Crates: PP hollow sheets are commonly used for reusable crates and turnover boxes. Their lightweight and durable nature makes them perfect for transporting goods like food or electronics.
Protective Packaging: PE hollow sheets provide reliable protection for fragile items during shipping, ensuring products arrive undamaged.
Advertising and Decoration
Signage and Display Boards: PP sheets are popular for advertising signs and display boards due to their smooth surfaces, which support vibrant graphics.
Interior Design Elements: These sheets are used for room dividers and decorative panels, adding a stylish and functional touch to interior spaces.
Components of JWELL PC, PP, PE Hollow Sheet Extrusion Line
Extruder System
Single and Twin Screw Extruders: Jwell's extrusion lines feature single and twin screw extruders. Single screws are used for simpler tasks, while twin screws handle more complex materials.
Screw Design for Optimal Plasticization: The screws are engineered to melt plastic evenly, ensuring consistent sheet quality throughout production.
T-Die and Roller System: Precision T-Die for Uniform Thickness
The T-die ensures sheets have a consistent thickness, which is critical for quality and performance.
Roller Calibration for Smooth Surfaces: Rollers smooth the sheets during production, resulting in a clean and professional finish.
Cooling and Calibration Systems
Vacuum Calibration Technology: Vacuum calibration maintains the precise shape of sheets during production, ensuring uniformity.
Heat Exchange Systems: Advanced cooling systems allow sheets to set quickly, improving production speed and quality.
Cutting and Stacking Units
Automated Cutting for Precision: Automated cutting systems ensure accurate sheet sizes, reducing material waste.
Stacking for Efficient Production: Stacking units organize finished sheets, streamlining the production process for efficiency.
Conclusion
PC, PP, and PE hollow sheets are versatile materials transforming industries like construction, packaging, and advertising. Jwell's extrusion lines make it easy to produce these sheets with high efficiency, precision, and customization options. Whether you're looking to create durable packaging or transparent roofing, Jwell's technology delivers reliable results. Ready to explore the potential of hollow sheets? Jwell has the tools to make it happen.
PP PE PC Hollow Sheet Extrusion Line:
Output Capacities and Speed: JWELL’s extrusion lines produce 300 to 600 kg of sheets per hour, enabling high-speed manufacturing to meet demand.
Energy-Saving Mechanisms: Energy-efficient designs reduce power consumption, lowering costs and supporting sustainable production.
Advanced Control Systems:
PLC Integration for Automation: Programmable Logic Controller (PLC) systems automate the production process, making operations user-friendly and efficient.
Real-Time Monitoring and Adjustments: Real-time monitoring allows operators to make immediate adjustments, ensuring consistent sheet quality.
Customization and Versatility:
Flexible Sheet Widths and Thicknesses: The extrusion line supports sheet widths from 1220mm to 2600mm and thicknesses from 2mm to 25mm, meeting diverse industry needs.
Compatibility with Recycled Materials: JWELL’s machines can process recycled plastics, promoting sustainability without compromising quality.